E-mobility

Car batteries of various sizes are integrated into all new-generation drives, whether a fuel cell, hybrid system or just a stand-alone electric motor. The structural housing of the batteries using special housings in the bodywork requires a complex solution that ensures a safe and secure fit for the batteries with resistance to vibration, shock and temperature.

E-MOBILITY

E-mobility product examples

E-MOBILITY
EV Battery packs
Fully automatic production of the battery cover
Battery Control Units
Assembly and testing of control units
Electric motors
Production of electric motors
Coolant distribution
Valves and pumps for battery cooling circuits
Infotaiment
Production and testing of Infotaiment displays
Electrical cables
Manufacture of high voltage electrical cables and connectors

Central battery cover

Car batteries of various sizes are integrated into all new generation drives. The structural housing of the batteries using special housings in the bodywork requires a complex solution to ensure a safe and secure fit for the batteries that is resistant to vibration, shock and temperature fluctuations.

 

Cycle time: 210 s

Line size: 20x50 m

Interesting fact: 13 robots with 250 kg capacity, 100t press 3x4 m, integrated our 5-axis CNC 3x3x1.5 m

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Battery Management Module

Electric car batteries consist of many individual cells whose flow of electricity towards the electric motor and charging station needs to be controlled separately at a very precise level for each cell by electronic modules.

 

Cycle time: 5 s

Main conveyor: B&R magnetic linear conveyor

Interesting fact: fully automatic removal and stacking of cases, blisters from europallets

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Battery cable connection

The electrical energy between the battery and the motor is carried by special cable harnesses up to 4.5 m long, terminated with complex connectors that are resistant to vibrations, temperature fluctuations and fire. The automatic and precise assembly of these connectors is an important part of E-mobility production.

 

Cycle time: 22 s

Interesting fact: fully automatic robotic assembly of connectors

Technologies used: ultrasonic welding, cable crimping (JHV Technology)

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Contact us

Sales department
Ing. Petr Skopal
+420 778 969 080

obchod@jhv.cz